INSTALLATION PROCEDURE 1. INSTALL NO. 2 BRAKE ACTUATOR HOSE
(a) Install the No. 2 brake actuator hose to the brake booster pump assembly and slide the clip to secure it.
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*a | Identification Mark |
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Front of the vehicle |
NOTICE:
- Make sure to connect the No. 2 brake actuator hose with its identification mark facing the front of the vehicle.
- Install the clip within the range shown in the illustration.
2. INSTALL BRAKE BOOSTER PUMP ASSEMBLY
| (a)
Install the 2 brake booster pump collars and 2 brake booster pump
bushings to the brake booster pump assembly as shown in the
illustration. HINT: Perform this procedure only when replacement of the brake booster pump collars or brake booster pump bushings is necessary. |
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*1 | Brake Booster Pump Collar | |
*2 | Brake Booster Pump Bushing | | |
(b)
Install the brake booster pump assembly, brake booster pump bushing and
brake actuator case collar to the brake actuator bracket assembly as
shown in the illustration. 
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*1 | Brake Booster Pump Collar |
*2 | Brake Booster Pump Bushing | |
*a | Union |
*b | Connector | |
*c | Wire Harness |
*d | Stud |
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Install in this Direction |
- | - |
NOTICE:
- Be careful not to allow brake fluid to enter the connector.
- Do not apply excessive force to the brake lines.
- When installing the brake booster pump assembly to the brake actuator
bracket assembly, confirm that the 2 brake booster pump bushings and 2
brake booster pump collars are installed to the brake booster pump
assembly.
- Do not drop the brake booster pump assembly when carrying it.
- If installing a new brake booster pump assembly, do not remove the hole
plugs before connecting the brake lines because the brake booster pump
assembly is filled with brake fluid.
- Do not carry the brake booster pump assembly by the parts shown in the illustration.
(c) Install the nut. Torque: 6.5 N·m {66 kgf·cm, 58 in·lbf}
| (d) Engage the claw and clamp to install the brake booster pump assembly wire harness to the brake actuator bracket assembly.
NOTICE: Engage the claw and clamp in the order shown in the illustration. |
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(e) Connect the connector to the brake booster pump assembly and lock the lock lever as shown in the illustration.
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| Connect the connector |
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Lock the lock lever |
NOTICE:
- Make sure that the connector is locked securely.
- Make sure that the connector can be connected smoothly.
- Do not allow water, oil or dirt to enter the connector.
3. CONNECT ACCUMULATOR TO BRAKE MASTER CYLINDER TUBE
| (a) Using a union nut wrench, connect the accumulator to brake master cylinder tube to the brake booster pump assembly.
Torque: Specified tightening torque : 15.2 N·m {155 kgf·cm, 11 ft·lbf}
NOTICE:
- Do not kink or damage the accumulator to brake master cylinder tube.
- Do not allow the accumulator to brake master cylinder tube to twist or
interfere with other parts or the vehicle body during tightening.
- Do not allow any foreign matter such as dirt or dust to enter the
accumulator to brake master cylinder tube from the connecting parts.
HINT:
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*a | Torque Wrench Fulcrum Length | |
*b | Union Nut Wrench | | |
4. CONNECT NO. 2 BRAKE ACTUATOR HOSE (a) Connect the No. 2 brake actuator hose to the No. 1 brake actuator tube and slide the clip to secure it.
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*a | Identification Mark | |
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Front of the vehicle |
NOTICE:
- When connecting the No. 2 brake actuator hose, face the identification mark up.
- Install the clip within the range shown in the illustration.
5. BLEED NO. 1 BRAKE ACTUATOR TUBE Click here
 6. FILL RESERVOIR WITH BRAKE FLUID
7. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL Click here
8. BLEED BRAKE SYSTEM Click here
9. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY
Click here 10. INSTALL FRONT CENTER UPPER SUSPENSION BRACE SUB-ASSEMBLY
Click here 11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Click here | 
