Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Removal

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual / Engine / 2gr-fks Fuel / Fuel Pump(for High Pressure) / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during fuel pump assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure	Necessary Procedure	Effect/Inoperative Function when Necessary Procedure not Performed
*: When performing learning using the Techstream. Click here
Battery terminal is disconnected/reconnected	Perform steering sensor zero point calibration	Lane Departure Alert System (w/ Steering Control)
		Pre-collision System
		Intelligent Clearance Sonar System*
		Lighting System (for Gasoline Model with Cornering Light)
	Memorize steering angle neutral point	Parking Assist Monitor System
	Memorize steering angle neutral point	Panoramic View Monitor System
Replacement of fuel pump assembly Replacement of fuel injector assembly (for Port Injection) Replacement of throttle body with motor assembly Cleaning the deposits from the throttle body with motor assembly	Inspection after repair	Poor idle, etc. Engine start function, etc.

CAUTION:

Never perform work on fuel system components near any possible ignition sources.
Vaporized fuel could ignite, resulting in a serious accident.
Do not perform work on fuel system components without first disconnecting the cable from the negative (-) battery terminal.
Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) battery terminal notices before proceeding with work.

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2. DISCHARGE FUEL SYSTEM PRESSURE

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3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

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4. REMOVE INTAKE MANIFOLD

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5. REMOVE FUEL PUMP PROTECTOR

(a) Disengage the clamp to disconnect the fuel tube sub-assembly from the fuel pump protector.

(b) Remove the 2 bolts and fuel pump protector from the cylinder head sub-assembly.

6. DISCONNECT NO. 2 FUEL TUBE SUB-ASSEMBLY

(a) Disconnect the No. 2 fuel tube sub-assembly from the fuel pump assembly.

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7. REMOVE NO. 1 FUEL PIPE SUB-ASSEMBLY

CAUTION:

To prevent serious injury due to fuel spray from the high-pressure fuel lines, always discharge fuel system pressure before removing any fuel system components.

(a) Using a 17 mm union nut wrench, loosen the 2 union nuts of the No. 1 fuel pipe sub-assembly.

(b) Loosen the 2 bolts of the fuel pump assembly.

8. REMOVE FUEL PUMP ASSEMBLY

(a) Disconnect the fuel pump assembly connector.

(b) Remove the 2 bolts, fuel pump assembly and fuel pump lifter guide from the cylinder head cover sub-assembly.

(d) Remove the fuel pump lifter assembly from the fuel pump lifter housing.

(e) Remove the fuel pump spacer gasket from the cylinder head cover sub-assembly.

On-vehicle Inspection

Fuel Pump

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Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Removal

On-vehicle Inspection

Fuel Pump

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Toyota Avalon (XX50) 2019-2022 Owners Manual

Toyota Avalon (XX50) 2019-2022 Service & Repair Manual