DISASSEMBLY PROCEDURE 1. REMOVE GENERATOR PULLEY CAP
| (a) Using a screwdriver, remove the generator pulley cap from the generator pulley with clutch.
NOTICE: Do not reuse the generator pulley cap. | |
2. REMOVE GENERATOR REAR END COVER
| (a) Remove the 3 bolts and generator rear end cover from the generator coil assembly. |
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3. REMOVE GENERATOR TERMINAL INSULATOR
| (a) Remove the generator terminal insulator from the generator coil assembly. |
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4. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY
| (a) Remove the 2 screws and generator brush holder assembly from the generator coil assembly. |
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5. REMOVE GENERATOR COIL ASSEMBLY
| (b) Using SST, remove the generator coil assembly from the generator rotor assembly.
SST: 09950-40011 09951-04020 09952-04010 09953-04020
09954-04010 09955-04071 09957-04010 09958-04011 |
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| (c) Remove the bearing cover packing. NOTICE: If the bearing cover packing breaks, remove the broken pieces completely.
HINT: The bearing cover packing may be installed on the generator rotor assembly. |
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6. REMOVE GENERATOR PULLEY WITH CLUTCH (a) Secure the generator drive end frame in a vise between aluminum plates.
| (b) Install SST (A) and (B) to the generator pulley with clutch as shown in the illustration.
SST: 09820-63021 NOTICE: Securely attach SST to the generator pulley with clutch and rotor shaft. |
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| (c) Loosen the generator pulley with clutch by turning SST (B) as shown in the illustration.
NOTICE:
- Check that the generator drive end frame is secured in the vise tightly.
- Hold SST (A) tightly during the operation.
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(d) Remove SST from the generator pulley with clutch. (e) Remove the generator pulley with clutch from the rotor shaft.
7. REMOVE GENERATOR ROTOR ASSEMBLY
| (a) Remove the generator rotor assembly from the generator drive end frame. |
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8. INSPECT GENERATOR DRIVE END FRAME BEARING Click here
 9. REMOVE GENERATOR DRIVE END FRAME BEARING
| (a) Remove the 4 screws and retainer plate from the generator drive end frame. |
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| (b) Using SST and a hammer, tap out the generator drive end frame bearing from the generator drive end frame.
SST: 09950-60010 09951-00250 SST: 09950-70010 09951-07100 |
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