Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a	Centering Bolt
*b	Standard Bolt

HINT:

Use the same procedure for the RH side and LH side.
The following procedure is for the LH side.
Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
The specified torque for standard bolts is shown in the standard bolt chart.
Click here

PROCEDURE

1. INSPECT FRONT DOOR

(a) Check that the clearance measurements of areas a through n are within each standard range.

Standard Clearance

Area	Measurement	Area	Measurement
a	3.25 to 7.25 mm (0.128 to 0.285 in.)	b	3.15 to 6.55 mm (0.124 to 0.258 in.)
c	0.65 to 4.65 mm (0.0256 to 0.183 in.)	d	3.25 to 6.65 mm (0.128 to 0.262 in.)
e	-0.35 to 3.65 mm (-0.0138 to 0.144 in.)	f	3.15 to 6.55 mm (0.124 to 0.258 in.)
g	-0.15 to 3.85 mm (-0.00591 to 0.152 in.)	h	3.15 to 6.55 mm (0.124 to 0.258 in.)
i	2.1 to 6.1 mm (0.0827 to 0.240 in.)	j	4.0 mm (0.157 in.)
k	-1.2 to 1.2 mm (-0.0472 to 0.0472 in.)	l	3.65 to 5.3 mm (0.144 to 0.209 in.)
m	2.8 to 5.2 mm (0.110 to 0.205 in.)	n	0 mm (0 in.)

2. ADJUST FRONT DOOR

NOTICE:

Make sure to turn the engine switch (for Gasoline Model) or power switch (for HV Model) off before adjusting the door lock strikers.

(a) Remove the 4 clips and front fender seal.

(b) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.

SST: 09812-00020

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(d) Loosen the 4 hinge bolts on the door and adjust the door position.

(e) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(f) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(g) Using a brass bar and a hammer, hit the striker to adjust its position.

(h) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

(i) Install the front fender seal with the 4 clips.

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Toyota Avalon (XX50) 2019-2022 Owners Manual