Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Fuel Lid Opener does not Operate

DESCRIPTION

When the fuel lid opener switch is pushed, a fuel lid opener switch signal is sent to the ECM. The ECM turns on the FUEL OPN relay and EFI-MAIN relay, and the fuel lid lock with motor assembly opens the fuel lid. When the fuel lid is open, a fuel lid courtesy switch signal is output from the fuel lid lock with motor assembly.

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

Inspect the fuses for circuits related to this system before performing the following procedure.

PROCEDURE

1.

CHECK FOR DTC (SFI SYSTEM)

(a) Connect the Techstream to the DLC3.

(b) Turn the power switch on (IG).

(c) Turn the Techstream on.

(d) Check for DTCs.

Powertrain > Engine > Trouble Codes

OK:

SFI system DTCs are not output.

NG

GO TO SFI SYSTEM

OK

2.

PERFORM ACTIVE TEST USING TECHSTREAM (Activate the Fuel Filler Opener)

(a) Enter the following menus: Powertrain / Engine / Active Test.

(b) Perform the Active Test according to the display on the Techstream.

Powertrain > Engine > Active Test

Tester Display

Measurement Item

Control Range

Diagnostic Note

Activate the Fuel Filler Opener

Fuel lid lock with motor assembly

OFF/ON

-

Powertrain > Engine > Active Test

Tester Display

Activate the Fuel Filler Opener

OK:

The fuel lid lock with motor assembly operates normally.

NG

GO TO STEP 9

OK

3.

READ VALUE USING TECHSTREAM (Fuel Lid SW)

(a) Enter the following menus: Powertrain / Engine / Data List.

(b) Read the Data List according to the display on the Techstream.

Powertrain > Engine > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Lid SW

Fuel lid opener switch status

Close or Open

Close: Fuel lid opener switch not pushed

Open: Fuel lid opener switch pushed

-

Powertrain > Engine > Data List

Tester Display

Fuel Lid SW

OK:

The Techstream display changes correctly in response to the operation of the fuel lid opener switch.

NG

GO TO STEP 7

OK

4.

READ VALUE USING TECHSTREAM (Fuel Lid Sensor SW)

(a) Read the Data List according to the display on the Techstream.

Powertrain > Engine > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Lid Sensor SW

Fuel lid courtesy switch status

Close or Open

Close: Fuel lid closed

Open: Fuel lid open

-

Powertrain > Engine > Data List

Tester Display

Fuel Lid Sensor SW

OK:

The Techstream display changes correctly in response to the operation of the fuel lid courtesy switch (fuel lid lock with motor assembly).

OK

REPLACE ECM

NG

5.

INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY

(a) Remove the fuel lid lock with motor assembly.

Click here

(b) Inspect the fuel lid lock with motor assembly. (Fuel lid courtesy switch)

Click here

NG

REPLACE FUEL LID LOCK WITH MOTOR ASSEMBLY

OK

6.

CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - ECM)

(a) Disconnect the A19 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

P4-3 (B) - A19-31 (LIDO)

Always

Below 1 Ω

P4-3 (B) or A19-31 (LIDO) - Body ground

Always

10 kΩ or higher

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

7.

INSPECT FUEL LID OPENER SWITCH

(a) Remove the fuel lid opener switch.

Click here

(b) Inspect the fuel lid opener switch.

Click here

NG

REPLACE FUEL LID OPENER SWITCH

OK

8.

CHECK HARNESS AND CONNECTOR (FUEL LID OPENER SWITCH - ECM AND BODY GROUND)

(a) Disconnect the A19 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

G25-5 (IG) - A19-38 (FUEL)

Always

Below 1 Ω

G25-5 (IG) or A19-38 (FUEL) - Body ground

Always

10 kΩ or higher

G25-2 (E) - Body ground

Always

Below 1 Ω

OK

REPLACE ECM

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

9.

INSPECT FUEL LID LOCK WITH MOTOR ASSEMBLY

(a) Remove the fuel lid lock with motor assembly.

Click here

(b) Inspect the fuel lid lock with motor assembly. (Motor operation)

Click here

NG

REPLACE FUEL LID LOCK WITH MOTOR ASSEMBLY

OK

10.

CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - EFI-MAIN RELAY AND AUXILIARY BATTERY)

(a) Disconnect the 4F instrument panel junction block assembly connector.

*a

Front view of wire harness connector

(to Instrument Panel Junction Block Assembly)

(b) Measure the voltage according to the value(s) in the table below.

Standard Voltage:

Tester Connection

Condition

Specified Condition

4F-7 - Body ground

Power switch on (IG)

11 to 14 V

4F-30 - Body ground

Power switch on (IG)

11 to 14 V

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

11.

CHECK HARNESS AND CONNECTOR (INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY - ECM)

(a) Disconnect the A19 ECM connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

4F-20 - A19-44 (FREL)

Always

Below 1 Ω

4F-20 or A19-44 (FREL) - Body ground

Always

10 kΩ or higher

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

12.

CHECK HARNESS AND CONNECTOR (FUEL LID LOCK WITH MOTOR ASSEMBLY - INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY AND BODY GROUND)

(a) Disconnect the 4H instrument panel junction block assembly connector.

(b) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

4H-28 - P4-1 (B)

Always

Below 1 Ω

4H-28 or P4-1 (B) - Body ground

Always

10 kΩ or higher

P4-2 (E) - Body ground

Always

Below 1 Ω

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

13.

CHECK ECM

(a) Connect the A19 ECM connector.

(b) Connect the 4F and 4H instrument panel junction block assembly connectors.

(c) Measure the voltage according to the value(s) in the table below.

*a

Component with harness connected

(Instrument Panel Junction Block Assembly)

-

-

Standard Voltage:

Tester Connection

Condition

Specified Condition

4F-20 - Body ground

Power switch on (IG) and fuel lid opener switch not pressed

11 to 14 V

Power switch on (IG) and fuel lid opener switch pressed

Below 1 V

4H-28 - Body ground

Power switch on (IG) and fuel lid opener switch not pressed → fuel lid opener switch pressed

Below 1 V → 11 to 14 V

Result

Proceed to

The result for terminal 4F-20 (with power switch on (IG) and fuel lid opener switch not pressed) is not as specified

A

The result for terminal 4H-28 is not as specified

The result for terminal 4F-20 (with power switch on (IG) and fuel lid opener switch pressed) is not as specified

B

A

REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

B

REPLACE ECM

    Data List / Active Test

    How To Proceed With Troubleshooting

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