Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL FRONT BUMPER REINFORCEMENT

(a) Install the front bumper reinforcement with the 8 bolts.

Install in this Direction

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(b) Engage the 4 clamps.

(c) Install the headlight assembly LH.

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(d) Install the headlight assembly RH.

HINT:

Use the same procedure as for the LH side.

2. INSTALL FRONT BUMPER ENERGY ABSORBER

(a) Engage the 2 guides to install the front bumper energy absorber as shown in the illustration.

Install in this Direction

3. INSTALL NO. 2 FRONT BUMPER ENERGY ABSORBER

(a) Engage the 4 guides to install the No. 2 front bumper energy absorber as shown in the illustration.

Install in this Direction

4. INSTALL FRONT BUMPER SIDE RETAINER LH

(a) Engage the claw to temporarily install the front bumper side retainer LH as shown in the illustration.

	Install in this Direction (1)
	Install in this Direction (2)

(b) Engage the clip as shown in the illustration.

(c) Install the front bumper side retainer LH with the bolt (A) and bolt (B).

	Bolt (A)
	Bolt (B)

Torque:

5.4 N·m {55 kgf·cm, 48 in·lbf}

5. INSTALL FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.

6. INSTALL FRONT BUMPER MOULDING (for Bar Type Radiator Grille)

(a) Engage the 20 guides and 18 claws.

(b) Install the front bumper moulding with the 6 screws.

7. INSTALL RADIATOR GRILLE (for Bar Type Radiator Grille)

(a) Engage the 6 guides and 6 claws.

(b) Install the radiator grille with the screw.

8. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Bar Type Radiator Grille)

(a) Engage the 5 guides and 23 claws.

(b) Install the lower radiator grille sub-assembly with the 8 screws.

9. INSTALL LOWER RADIATOR GRILLE SUB-ASSEMBLY (for Mesh Type Radiator Grille)

(a) Engage the 3 guides and 23 claws.

(b) Install the lower radiator grille sub-assembly with the 8 screws.

10. INSTALL RADIATOR GRILLE SUB-ASSEMBLY

(a) Engage the guide and 4 claws.

(b) Install the 8 screws.

(c) Install the radiator grille sub-assembly with the 2 clips and 3 screws.

	Screw
	Clip

11. INSTALL RADIATOR GRILLE EMBLEM ASSEMBLY

(a) Engage the 2 claws.

(b) Install the radiator grille emblem assembly with the 2 screws.

12. INSTALL HOOD TO FRONT END PANEL SEAL

HINT:

When installing the hood to front end panel seal, heat the front bumper cover using a heat light.

CAUTION:

• Do not touch the heat light and heated parts, touching the heat light may result in burns.
• Touching heated parts for a long time may result in burns.

NOTICE:

Do not heat the front bumper cover excessively.

(a) Clean the front bumper cover surface.

(1) Using a heat light, heat the front bumper cover surface.

(2) Remove any remaining double-sided tape from the front bumper cover.

(3) Wipe off any tape adhesive residue with cleaner.

(b) Remove the release paper from a new hood to front end panel seal.

HINT:

After removing the release paper, keep the exposed adhesive free from foreign matter.

(c) Attach the double-sided tape as shown in the illustration.

Double-sided Tape

HINT:

Press the hood to front end panel seal firmly to install it.

(d) Engage the 4 clips to install the hood to front end panel seal.

13. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY

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14. INSTALL AIR INTAKE DUCT LH

(a) Engage the 4 guides as shown in the illustration.

	Install in this Direction (1)
	Install in this Direction (2)

(b) Install the air intake duct LH with the clip and 2 screws.

	Screw
	Clip

15. INSTALL AIR INTAKE DUCT RH

HINT:

Use the same procedure as for the LH side.

16. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Bar Type Radiator Grille)

(a) Temporarily install the front license plate bracket sub-assembly as shown in the illustration.

Install in this Direction

(b) Install the front license plate bracket sub-assembly with the 4 screws.

17. INSTALL FRONT LICENSE PLATE BRACKET SUB-ASSEMBLY (for Mesh Type Radiator Grille)

(a) Temporarily install the front license plate bracket sub-assembly as shown in the illustration.

Install in this Direction

(b) Install the front license plate bracket sub-assembly with the 4 screws.

18. INSTALL NO. 4 ENGINE ROOM WIRE (w/ Intuitive Parking Assist System)

(a) Engage the 11 clamps to install the No. 4 engine room wire.

19. INSTALL FRONT CORNER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

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HINT:

Use the same procedure for the RH side and LH side.

20. INSTALL FRONT CENTER ULTRASONIC SENSOR (w/ Intuitive Parking Assist System)

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HINT:

Use the same procedure for the RH side and LH side.

21. INSTALL FRONT TELEVISION CAMERA ASSEMBLY (w/ Panoramic View Monitor System)

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