Toyota Avalon (XX50) 2019-2022 Service & Repair Manual: Installation

INSTALLATION

PROCEDURE

1. INSTALL BATTERY VOLTAGE SENSOR

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the battery voltage sensor to the HV battery with the bolt. Torque: 7.5 N·m {76 kgf·cm, 66 in·lbf} NOTICE: Check color of the label. If the battery voltage sensor has been struck or dropped, replace it. Make sure to align the hole of the battery voltage sensor with the pin.

*a Blue Label *b Pin

(b) Connect the battery voltage sensor connector.

NOTICE:

Make sure that the connector is connected securely.

2. INSTALL NO. 1 HV BATTERY SHIELD PANEL

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Pull back the rear No. 1 HV battery shield and install the No. 1 HV battery shield panel to the HV battery.

(b) Install the bolt and nut.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(c) Connect the battery voltage sensor connector.

(d) Engage the clamp.

3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY

CAUTION:

Be sure to wear insulated gloves and protective goggles.

(a) Install the upper HV battery cover sub-assembly to the HV battery with the 8 bolts and 4 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

4. INSTALL HV BATTERY

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